PP/PE Film & Bags Recycling Compactor Granulation Line is a machine that can recycle waste plastic film, bit, sheet, belt, bag and so on into small pellets that can be reused or processed. The machine is designed and manufactured by WUHE MACHINERY, a professional manufacturer with more than 20 years experiences engaged in the research, development, production, sales and service of plastic machinery. The PP/PE Film & Bags Recycling Compactor Granulation Line has a novel design, a compact structure and a reasonable layout, a stable movement and a convenient maintenance. Meanwhile, low noise and consumption is also its advantage.
In this article, we will explain the detailed product process of PP/PE Film & Bags Recycling Compactor Granulation Line, and how it can achieve high efficiency, low energy consumption, high quality and easy operation.
The Conveyor and the Metal Detector
The first step of the product process is to convey the waste plastic film and bags to the compactor machine by the conveyor and the metal detector, which can realize automatic control and metal detection. The conveyor and the metal detector have the following functions:
• The conveyor is the part that transports the waste plastic film and bags from the feeding hopper to the compactor machine. The conveyor can adjust the speed and the direction according to the compactor machine’s working condition. The conveyor can also stop or reverse when the compactor machine is overloaded or jammed.
• The metal detector is the part that detects the metal from the waste plastic film and bags, and removes them by a magnetic separator or a reject device. The metal detector is on the middle of the belt, and can be customized China brand or German brand. The metal detector can prevent the damage and the wear of the compactor machine and the extruder machine caused by the metal.
The conveyor and the metal detector are a simple and effective solution for conveying and detecting the waste plastic film and bags.
The Compactor Machine
The second step of the product process is to compact and preheat the waste plastic film and bags by the compactor machine, which can reduce the volume and increase the density of the material. The compactor machine has the following features:
• The compactor machine adopts the imported technology, using grinding rapidly, continuous mixing, the mixing friction heating, rapid cooling and contraction principle, to cause the plastic film and bags from waste material into reproduction, which is the latest model of plastic recycling ideal granulating equipment.
• The compactor machine can match with the film roll feeding device and the side feeding device, to achieve online film feeding function and mixing function, saving labor and improving efficiency. The film roll feeding device can feed the film in a roll shape, and the side feeding device can feed the crushed materials that need to be mixed with film materials to form pellets. Both devices can be customized according to the customer’s needs.
• The compactor machine can also match with the extruder machine, to realize automatic control and synchronization. The compactor machine can feed the material to the extruder machine by a screw or a vacuum system, and adjust the feeding speed and the pressure according to the extruder machine’s working condition.
The compactor machine is a powerful and efficient machine that can compact and preheat the waste plastic film and bags.
The Extruder Machine and the Vacuum Air Exhausting System
The third step of the product process is to extrude and granulate the compacted and preheated plastic film and bags by the extruder machine and the vacuum air exhausting system, which can melt and pelletize the material into small pellets that can be reused or recycled. The extruder machine and the vacuum air exhausting system have the following functions:
• The extruder machine is a single screw extruder with efficient air exhausting to improve the material quality. It is equipped with a special design of the barrel and screw and single screw exhaust system, which can ensure high yield and low viscosity degradation. The extruder machine can also use different types of die head and cutting device, to produce different shapes and sizes of pellets according to the customer’s needs.
• The vacuum air exhausting system is a system that can remove the moisture, the gas and the impurities from the material, and improve the quality and the stability of the pellets. The vacuum air exhausting system has a special design of the vacuum room, the vacuum cover plate, the vacuum tube and the vacuum water filter, which can achieve efficient air exhausting and water filtering. The vacuum air exhausting system can also control the vacuum degree and the temperature according to the extrusion speed and the material condition.
The extruder machine and the vacuum air exhausting system are a powerful and efficient machine that can extrude and granulate the compacted and preheated plastic film and bags.
Conclusion
PP/PE Film & Bags Recycling Compactor Granulation Line is a machine that can recycle waste plastic film and bags into small pellets that can be reused or processed. The machine uses a conveyor and a metal detector, a compactor machine, an extruder machine and a vacuum air exhausting system, to achieve high efficiency, low energy consumption, high quality and easy operation. PP/PE Film & Bags Recycling Compactor Granulation Line is an indispensable special equipment in the plastic film and bags recycling and processing industry.
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Post time: Dec-15-2023